How long do hard cases last?

A high-quality hardshell polycarbonate case will last 5-10 years or longer with normal use. Aluminum cases are practically indestructible. ABS cases have a shorter lifespan of around 3-5 years. Pay attention to brand quality and good wheels - the wheels are usually the first part to wear out.

Can a hard case break?

Cases made of polycarbonate and polypropylene are extremely flexible and practically do not break - they spring back under pressure. ABS cases can crack when exposed to extreme cold or extreme stress. In general, the higher the quality of the material, the more unbreakable the case is.

What material is best for hard cases?

Polycarbonate offers the best ratio of lightness and stability - the most popular material. Polypropylene is even more break-resistant and ideal for frequent flyers. Aluminum offers maximum protection but is heavier. ABS is the cheapest option for occasional travelers.

Hard-shell suitcase or soft luggage – which is better?

Hard-shell suitcases provide better protection against shocks and moisture - ideal for air travel. Soft luggage offers external pockets for quick access and is more flexible when packing. For sensitive items and frequent flying, we recommend hard-shell cases. Find out more in our guide.

Hard Shell Luggage - Polycarbonate & ABS Suitcases

Hard Shell Suitcases – Robust Protection for Your Luggage

A hard shell suitcase reliably protects your luggage contents from impacts, scratches and moisture. The sturdy outer shell makes it the ideal companion for air travel, business trips and longer holidays. In our range you'll find hard shell suitcases in all sizes – from compact cabin luggage to large hard shell suitcases or XL.

Which Material for Your Hard Shell Suitcase?

The material determines the weight, stability and durability of your suitcase. Here's an overview of the key options:

Polycarbonate: Extremely lightweight and flexible – absorbs impacts without breaking. The most popular material for modern hard shell suitcases. Ideal for frequent flyers.
Polypropylene: Particularly impact-resistant and durable. Withstands rough luggage handling and is recyclable.
ABS: Affordable and lightweight option for occasional travellers. Solid entry-level material.
Aluminium: Premium material for maximum stability – long-lasting and elegant. Discover our aluminium suitcases.

Hard Shell Suitcase Sizes – From Cabin Luggage to XXL

Cabin luggage (S, 55 cm): airline-compliant, 30–40 litres – ideal for 2–5 days or as an addition.
Medium (M, 65 cm): 60–80 litres, best-selling size for 1–2 weeks' holiday.
Large hard shell suitcase (L, 75 cm): 90–110 litres for 2–3 weeks or winter holidays.
XXL (80+ cm): 120+ litres – long-term travel or family holidays.

Hard Shell or Soft Luggage – Which Suits Your Trip?

Hard shell suitcases offer the best protection for delicate items, are more waterproof and stackable – ideal for air travel. Soft luggage is lighter, more flexible with expansion gussets and offers external pockets for quick access. You'll find a detailed comparison in our guide Hard Shell or Soft Shell.

4 Wheels or 2 Wheels?

Hard shell suitcases with 4 wheels (spinners) can be pushed in any direction with one finger – ideal for airport corridors. Hard shell suitcases with 2 wheels have larger, more robust wheels and are better suited for cobblestones.

Hard Shell Suitcases – What to Look For

Material thickness: High-quality polycarbonate models have 1.5–2.5 mm wall thickness.
Lock: TSA-compliant combination lock, ideally integrated.
Wheels: 360° double wheels with bearings run smoothest and longest.
Interior organisation: Cross straps, divider with zip interior pockets for organised packing.
Weight: Modern hard shell suitcases weigh 2.2–4.5 kg empty – relevant for airline weight limits.

Frequently Asked Questions About Hard Shell Suitcases

Are hard shell suitcases better than soft luggage?

Hard shell suitcases offer better protection, are more waterproof and stackable – ideal for air travel and delicate luggage. Soft luggage is lighter, more flexible and has external pockets for quick access. For frequent flyers and checked luggage we recommend hard shell, for train and car journeys often soft luggage.

Which material is best for hard shell suitcases?

Polycarbonate is the premium material: extremely lightweight, impact-resistant and absorbs shocks. Polypropylene is more robust and recyclable, but slightly heavier. ABS is the most affordable option, about 30% heavier and less flexible. Aluminium is most stable, but significantly heavier and more expensive. For frequent travellers, polycarbonate is worthwhile.

What size hard shell suitcase for 1 week's holiday?

For 1 week's holiday we recommend a hard shell suitcase in size M (60–69 cm height, 60–80 litres). This is sufficient for 7–10 outfits plus shoes and toiletries bag. For winter trips with thick clothing, choose size L (70–79 cm). Calculate approximately 50 litres of suitcase volume per week of holiday.

Are hard shell suitcases waterproof?

Hard shell suitcases are splash-proof, but not completely waterproof. The outer shell made of polycarbonate or polypropylene easily withstands light rain. However, water can enter through zips or lock areas. For tropical tours or boat trips we additionally recommend a waterproof inner cover.

What's the difference between a hard shell suitcase and hard shell trolley?

There is no difference – both terms refer to the same product. A hard shell trolley is a hard shell suitcase with wheels and an extendable telescopic handle. Since virtually all hard shell suitcases have wheels today, the terms are synonymous.

Which hard shell suitcases are suitable for air travel?

For air travel, hard shell suitcases made of polycarbonate or polypropylene with TSA locks are best suited. Pay attention to your airline's size restrictions: cabin luggage max. 55×40×20 cm, checked luggage usually up to 158 cm total dimensions. Details on airline dimensions can be found in our cabin luggage guides.

Hard Shell Luggage